Pune, India

Precision flow meters for industrial applications

San-Vij Engineers manufactures a complete range of flow meters — Turbine, Positive Displacement, Oval Gear and Ultrasonic — rugged, reliable instruments for chemicals, fuels, oils and more.

Turbine · PD · Oval Gear · Ultrasonic
Sizes: 8mm to 150mm NB

Turbine Flow Meter

Bladed rotor, pulse output. ±0.5% accuracy.

Model: FRT / BC4

PD Flow Meter

Oscillating piston. Up to 2000 CST viscosity.

Al / Brass / SS304 / SS316

Oval Gear Flow Meter

Sizes 8mm, 25mm & 40mm. Oils & fuels.

8mm · 25mm · 40mm

Ultrasonic Flow Meter

Non-invasive measurement. No moving parts.

Specs coming soon

With Advance Microprocessor Based Technology

±0.5%Accuracy
4Product Lines
80°CMax temperature
2000 CSTMax viscosity (PD)

Detailed specs for all product lines

Construction & Materials

Size (threaded)10–25 mm NB
Size (flanged)40–150 mm NB
Body materialSS 304/316, PP/PVC
Rotor materialTeflon / SS / Delrin
BearingCeramic bush bearing
End connectionThreaded / C.S. Flanged

Performance

Accuracy±0.5% for liquids
Flow range1:5 (linearity & repeatability)
Pressure drop0.05–0.2 Kg/cm² at 100%
Pressure ratingAs per flange specification
TemperatureUp to 80°C
CalibrationCalibrated on water

Principle of Working

Turbine flow meters are designed for the volumetric measurement of fluids. The meters are rugged, reliable and precise instruments suitable for all industrial chemicals, fuels and more.

The basic meter consists of a freely suspended bladed rotor positioned axially in the flow stream, with the flowing fluid pushing against the blades. The rotational speed of the turbine is proportional to the velocity of the fluid and hence truly represents the volume of fluid flowing through the meter.

The rotation of the turbine rotor generates electrical pulses in the pick-off attached to the flow meter housing. These output pulses are amplified and converted to measure flow rate and integration.

50mm Turbine Flowmeter
50mm Turbine Flowmeter

Construction & Materials

DesignOscillating / Rotary Piston
Body (MOC)Aluminium / Brass / SS 304 / SS316
Piston materialDerlin Teflon
Sensor typeNon-contact solid state
End connectionBSP / C.S. Flange end

Performance

Accuracy±0.5%
Max viscosity2000 CST
Max temperature80°C (higher temp possible)
Max pressure10 Kg/cm²
Pressure drop0.2–0.3 Kg/cm² at max flow
Power supply230 VAC

Principle of Working

The basic meter consists of a rotor or piston which rotates in a cylindrical housing. A barrier plate and rotary piston at any moment provides sealing between the inlet and outlet port. For every rotation of the rotor, one pulse is generated by a solid-state sensor provided outside the housing. The sensor output is fed to a microprocessor-based digital flow rate indicator cum totalizer.

In position A, liquid enters from the inlet port forcing the rotor to move away from the inlet port, resulting in the rotor occupying position B. Incoming liquid pushes the rotor further toward the outlet chamber (position C), resulting in discharge of liquid in the hollow rotor from the outlet chamber. The rotor then occupies position D, covering both inlet and outlet chambers. Liquid enters into the rotor, returning to the situation described in position A.

A magnet encapsulated in the rotor activates the solid-state sensor during every rotation.

Installation Notes

For failsafe and reliable operation, use a 25 micron cartridge or Y-type strainer on the inlet pipeline. Any fine particle entering the flow meter can prevent rotation of the rotor. Install the flow meter so that the proximity sensor is parallel to the ground.

Figure 1 — Sequence of Operation

PD Meter Sequence of Operation
40mm PD Flowmeter
40mm PD Flowmeter

Overview

Available sizes8mm, 25mm, 40mm
Primary applicationOils & Fuels
Meter typeOval Gear Positive Displacement
Full specs coming soon

Detailed technical specifications will be added shortly. Contact us for the full datasheet.

Request datasheet →
25mm Oval Gear Flowmeter
25mm Oval Gear Flowmeter

Overview

Ultrasonic flow meters work on the Transit Time (Time of Flight) principle. The flow meter unit utilises two transducers that function as both ultrasonic transmitter and receiver. The transducers are either clamped on or inserted into the outside surface of the closed pipes.

The transit time flow meter measures the time it takes for an ultrasonic signal transmitted from one transducer to cross the pipe and be received by the second transducer. The flow is then measured by comparing the upstream and downstream time of the ultrasonic signal. With no flow through the pipe, the transit time would be equal in both directions.

Principle of Working

For measuring the flow of the medium, two ultrasonic pulses are sent through the medium — one in the flow direction and the other in the opposite direction. The transit times of the two pulses are then measured.

The transit time difference Δt between these two pulses gives the average flow velocity on the propagation path of the ultrasonic signals. This can be used to obtain the average flow velocity on the cross section of the pipe, which is proportional to the volumetric flow.

Transit Time Principle
Transit Time Principle — t1 (upstream) and t2 (downstream) signal paths with Δt difference

Transducer Types

Clamp On Transducer
Type 1
Clamp On
Clamped on the outside surface of the closed pipe
Insertion Transducer
Type 2
Insertion
Inserted into the surface of the closed pipe
Full Bore Transducer
Type 3
Full Bore
Transducers aligned diagonally on the surface of the closed pipe
Parameter UFMc Handheld (Clamp On) UFMc Wall Mount (Clamp On) UFMi (Insertion)
Power supply3 AAA NiMH battery (12 hrs) / 100–240V AC24V DC / 110V AC / 240V24V DC / 110V AC / 240V
Velocity±12 m/sec. Bidirectional±12 m/sec. Bidirectional±12 m/sec. Bidirectional
Display4 lines, 16 char LCD — flow rate, velocity, totalizer2 lines, 16 char LCD — flow rate, velocity, totalizer2 lines, 16 char LCD — flow rate, velocity, totalizer
UnitsUser configurable, English/MetricUser configurable, English/MetricUser configurable, English/Metric
TotalizerFWD, NET, REV, BATCH (Gallons, ft³, Barrels, lbs, m³)FWD, NET, REV, BATCHFWD, NET, REV, BATCH
OutputRS 2324–20 mA DC (Standard)4–20 mA DC (Standard)
Accuracy±1% of reading @ rate >0.5 m/sec.±1% of reading @ rate >0.5 m/sec.±1% of reading @ rate >0.5 m/sec.
Repeatability0.2% of Span0.2% of Span0.2% of Span
Weight<0.5 kg<2.5 kg<2.5 kg
Dimensions204×90×30 mm251×190×96 mm251×190×96 mm
SecurityKeypad lockout, access code enabledKeypad lockout, access code enabledKeypad lockout, access code enabled
Parameter UFMc Handheld (Clamp On) UFMc Wall Mount (Clamp On) UFMi (Insertion)
Suited temp. (Std.)-40°C to 120°C-40°C to 120°C-40°C to 120°C
Suited temp. (High)-40°C to 250°C-40°C to 250°C-40°C to 250°C
Pipe size (S)15–80 mm15–80 mm65mm – 1200mm
Pipe size (M)50–700 mm50–700 mm
Pipe size (L)400–4570 mm400–4570 mm
Dimensions (S)45×30×30 mm45×30×30 mm180mm with 20mm bore
Dimensions (M)60×45×45 mm60×45×45 mm
Dimensions (L)80×70×55 mm80×70×55 mm
Weight (S)<0.3 Kg<0.3 Kg<1.5 kg
Weight (M)<0.5 Kg<0.5 Kg
Weight (L)<1.0 Kg<1.0 Kg
Cable length6m std. Extendable to 300m6m std. Extendable to 300m6m std. Extendable to 300m
Flexible beltsSS belt per pipe sizeSS belt per pipe sizeNA
Portable case463×383×103 mmNANA
Model: FRT

Flow Rate Indicator + Totalizer

Six digit digital flow totalizer with battery backup. DIN 96×96 panel mounting, microprocessor based.

Model: BC4 / BC6

Batch Controller

Four/Six digit digital batch controller with 1CO relay output + six digit totalizer. Preset quantity with auto shut-off.

Model: BC4T

Flow Rate + Totalizer + Batcher

Combined flow rate, totalizer, and batch controller with 4–20mA output.

Optional features: RS485 output · 4–20mA output · Hi/Lo Alarm · Flameproof enclosure (CMRS approved)

Liquid flow ranges for turbine meters (at 1 cst viscosity)

Size (NB)Flow RangeEnd Connection
15 mm10 – 30 LPMThreaded
20 mm20 – 60 LPMThreaded
25 mm30 – 90 LPMThreaded
40 mm60 – 240 LPMC.S. Flanged
50 mm125 – 500 LPMC.S. Flanged
65 mm200 – 800 LPMC.S. Flanged
80 mm300 – 1200 LPMC.S. Flanged
100 mm450 – 2000 LPMC.S. Flanged
150 mm1000 – 5000 LPMC.S. Flanged

Liquid flow ranges for PD meters (MOC: Al. Alloy/Brass with Delrin Rotor)

SizeEnd ConnectionFlow Range
8mm1/4" BSP0.5 – 3.0 LPM
12mm3/8" BSP1.0 – 6.0 LPM
15mmFlanged end2.0 – 15.0 LPM
20mmFlanged end4.0 – 30.0 LPM
25mmFlanged end6.0 – 50.0 LPM
32 / 40 / 50mmFlanged endUp to 300 LPM

Trusted across industries

01

Industrial Chemicals

Corrosive and non-corrosive process chemicals with SS316 and Teflon wetted parts.

02

Fuels & Petroleum

Fuel consumption monitoring, custody transfer, and dispensing of refined fuels and hydrocarbons.

03

Industrial Oils

High-viscosity oil measurement up to 2000 CST with PD and Oval Gear meters.

04

Chemical Dosing

Accurate batch preset quantities for chemical dosing, mixing, and dispensing operations.

05

Container Filling

Automatic fill-to-preset using batch controller models BC4/BC6 with relay shut-off output.

06

Solvents

Metering of solvents and aggressive fluids with compatible MOC selection.

07

Water Treatment

Volumetric flow measurement for water distribution, dosing, and treatment plant control.

08

Process Industries

General purpose flow monitoring with 4–20mA, RS485, and SCADA integration options.

Get in touch with our engineers

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AddressA202 Phase 2, Kanchanban Society, Shivtirthnagar, Kothrud, Pune – 411038
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Phone / WhatsApp +91 9822403458 WhatsApp

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